1.The Introduction of Anode Yoke Bracket
The Anode Yoke Bracket can be welded by a steel plate in which steel scrap is melt-cast. For welded steel claws, Q235 or Q235B steel is generally used. For cast steel claws, low carbon steel (C max 0.25%) is widely used, because of its good electrical conductivity.
The Anode Yoke Bracket is also called the electrolysis claw,anode steel claws etc, and the upper part is connected with the Electrical Steel-Alu Transition Joints and the Anode Rod (Stem). Commonly used are parallel three-claw, four-claw, three-dimensional four-claw, six-claw, eight-claw, double-anode steel claw etc types,or can be produced according to customer’s drawing.
In the pre-baked aluminum electrolysis production process, the anode steel claw is an electric conductor, and a strong electric current is passed through, and at the same time, it has the function of supporting and connecting the Anode Rod (Stem), and is in a corrosive atmosphere environment. Therefore, the anode steel claws should have the following good performance to meet the requirements for electrolytic aluminum production: (1) low resistivity and good electrical conductivity. (2) It has certain corrosion resistance and prolongs service life. (3) It has certain strength and dimensional stability, and has small deformation during electrolysis.
2.The process characteristics of Anode Yoke Bracket
Our company is a professional manufacturer of Anode Yoke Bracket for electrolytic aluminum industry. It has advanced professional anode cast steel claws complete production line, physical and chemical measurement and rapid analysis laboratory in front of the furnace, all kinds of testing equipment and means are complete, using electric arc furnace (or The intermediate frequency furnace) is supplemented with rare earth refining to ensure that the gas content and impurities in the molten steel are minimized, thereby obtaining better electrical conductivity and lower electrical resistivity.
It adopts advanced dry sand solid negative pressure (foam mode) casting process, manual aging treatment using large-tonnage self-control reverberatory furnace, and surface strengthening treatment by trolley type shot blasting machine, which can expose all products to metallic luster, especially The steel claws can be used directly without cleaning, which saves users time, effort and cost.
Machined using a special machine tool. The use of three-milling double-sided combined milling machine, four-milling head four-meter gantry milling machine and other machining equipment can be strictly completed according to the drawings, high processing efficiency and good quality.
Our foundry has an advanced steel casting line, including chemical and mechanical analysis laboratories. Through the use of advanced casting processes and equipment, after casting by EPC technology, the steel claws will be cleaned, machined, heat treated and sandblasted. The anode cast steel claws produced are qualified, the surface is smooth, the internal structure is tight, and the defects are avoided. In addition, we will perform NDE test on the performance of the Anode Yoke Bracket, so that the user can achieve clean-free, safe and efficient before use, and is highly accepted by users. Trust and praise.
3.The Technical Specifications of Anode Yoke Bracket：
The cast Anode yoke is made from cast steel alloy, normalized and in accord with BS3100 Grade A1. The maximum value for equivalent carbon (CEV), based on the mill test, shall be 0.35 CEV and shall be calculated using the following formula:
CEV = C + Mn / 6 + (Cr+Mo+V) /5 + (Ni+Cu) /15
MACHINED SURFACE FINISH
The cast surface of the yoke to be in contact with the transition joint shall be machined (as per Anode yoke drawing). The casting shall be stress free prior to machining. The Manufacturer shall ensure the geometry with respect to the stubs (straightness and perpendicular) meet the requirements detailed on the drawings.
The remaining surfaces shall be left in a smooth “As-Cast” condition typically
Ra 12.5 to Ra 25.Grooves on stubs shall be cut or ground, as per Anode yoke drawing
The chemical composition specification of the steel is shown as below:
Steel Chemical Composition Specification
4,The advantages of Anode Yoke Bracket:
1) Good mechanical properties
2) Good oxidation resistance and long service life
3) Our Anode Yoke Bracket have high conductivity
5.The application field of Anode Yoke Bracket：
Anode Yoke Bracket are mainly used in the steel industry, metallurgical industry, machinery etc.
6,The Packing of Anode Yoke Bracket:
The Anode Yoke Bracket shall be bundle up by bunch,then,put on wooden pallet,or according to customer requirements
The Anode Yoke Bracket can be welded by a steel plate in which steel scrap is melt-cast. For welded steel claws, Q235 or Q235B steel is generally used. For cast steel claws, low carbon steel (C max 0.25%) is widely used, because of its good electrical conductivity.
The Anode Yoke Bracket is also called the electrolysis claw,anode steel claws etc, and the upper part is connected with the Electrical Steel-Alu Transition Joints and the Anode Rod (Stem). Commonly used are parallel three-claw, four-claw, three-dimensional four-claw, six-claw, eight-claw, double-anode steel claw etc types,or can be produced according to customer’s drawing.
In the pre-baked aluminum electrolysis production process, the anode steel claw is an electric conductor, and a strong electric current is passed through, and at the same time, it has the function of supporting and connecting the Anode Rod (Stem), and is in a corrosive atmosphere environment. Therefore, the anode steel claws should have the following good performance to meet the requirements for electrolytic aluminum production: (1) low resistivity and good electrical conductivity. (2) It has certain corrosion resistance and prolongs service life. (3) It has certain strength and dimensional stability, and has small deformation during electrolysis.
2.The process characteristics of Anode Yoke Bracket
Our company is a professional manufacturer of Anode Yoke Bracket for electrolytic aluminum industry. It has advanced professional anode cast steel claws complete production line, physical and chemical measurement and rapid analysis laboratory in front of the furnace, all kinds of testing equipment and means are complete, using electric arc furnace (or The intermediate frequency furnace) is supplemented with rare earth refining to ensure that the gas content and impurities in the molten steel are minimized, thereby obtaining better electrical conductivity and lower electrical resistivity.
It adopts advanced dry sand solid negative pressure (foam mode) casting process, manual aging treatment using large-tonnage self-control reverberatory furnace, and surface strengthening treatment by trolley type shot blasting machine, which can expose all products to metallic luster, especially The steel claws can be used directly without cleaning, which saves users time, effort and cost.
Machined using a special machine tool. The use of three-milling double-sided combined milling machine, four-milling head four-meter gantry milling machine and other machining equipment can be strictly completed according to the drawings, high processing efficiency and good quality.
Our foundry has an advanced steel casting line, including chemical and mechanical analysis laboratories. Through the use of advanced casting processes and equipment, after casting by EPC technology, the steel claws will be cleaned, machined, heat treated and sandblasted. The anode cast steel claws produced are qualified, the surface is smooth, the internal structure is tight, and the defects are avoided. In addition, we will perform NDE test on the performance of the Anode Yoke Bracket, so that the user can achieve clean-free, safe and efficient before use, and is highly accepted by users. Trust and praise.
3.The Technical Specifications of Anode Yoke Bracket：
The cast Anode yoke is made from cast steel alloy, normalized and in accord with BS3100 Grade A1. The maximum value for equivalent carbon (CEV), based on the mill test, shall be 0.35 CEV and shall be calculated using the following formula:
CEV = C + Mn / 6 + (Cr+Mo+V) /5 + (Ni+Cu) /15
MACHINED SURFACE FINISH
The cast surface of the yoke to be in contact with the transition joint shall be machined (as per Anode yoke drawing). The casting shall be stress free prior to machining. The Manufacturer shall ensure the geometry with respect to the stubs (straightness and perpendicular) meet the requirements detailed on the drawings.
The remaining surfaces shall be left in a smooth “As-Cast” condition typically
Ra 12.5 to Ra 25.Grooves on stubs shall be cut or ground, as per Anode yoke drawing
| Material |
Low carbon steel Q235 or Q235B , which is similar the following standards: BS3100 Grade A1 AS 2074-2003 Grade C2 AISI 1010, 1008 or 1006 |
| Size | According to customer’s requirement |
| Surface treadment | Ra 12.5 to Ra 25;Or According to customer’s requirement |
| Standard | AISI, ASTM, DIN, GB, BS,etc |
| Melt Range: | 1494-1515ºC |
The chemical composition specification of the steel is shown as below:
Steel Chemical Composition Specification
|
|
Working Range | |
| Element | Min(%) | Max.(%) |
| C | 0.08 | 0.15 |
| Si | 0.35 | 0.60 |
| S | 0.03 | |
| P | 0.05 | |
| Mn | 0.25 | 0.50 |
| Cr | 0.25 | |
| Ni | 0.4 | |
| Mo | 0.15 | |
| Cu | 0.30 | |
| Carbon Equivalent | ||
4,The advantages of Anode Yoke Bracket:
1) Good mechanical properties
2) Good oxidation resistance and long service life
3) Our Anode Yoke Bracket have high conductivity
5.The application field of Anode Yoke Bracket：
Anode Yoke Bracket are mainly used in the steel industry, metallurgical industry, machinery etc.
6,The Packing of Anode Yoke Bracket:
The Anode Yoke Bracket shall be bundle up by bunch,then,put on wooden pallet,or according to customer requirements
